High Purity Itaconic Acid Powder for Industrial & Pharma Use

1. Industry Overview of Itaconic Acid Powder

Itaconic Acid Powder has rapidly emerged as a high-value platform chemical in global green chemistry and material engineering, driven by rising demand from sustainable polymer production and eco-friendly chemical industries. According to MarketsandMarkets, the global Itaconic Acid market is projected to reach USD 125 million by 2028, registering a CAGR of 7.4% from 2023.

High Purity Itaconic Acid Powder for Industrial & Pharma Use

As a bio-based, recyclable, and versatile organic compound (C₅H₆O₄), Itaconic Acid Powder is increasingly replacing petroleum-based acrylic acid in water treatment, adhesives, superabsorbent polymers, and high-durability coatings due to its superior carboxylic functionality and polymerization versatility.
Key Top 2024 Trends:

Shift to renewable, bio-based polymers for sustainability mandates
Strict industry standards (e.g., ISO 9001, FDA CFR21) impacting supplier approval
Growing demand from the construction, paints, and automotive industries for high-purity itaconic acid

2. Technical Parameters & Specification Table

Below is a comprehensive technical datasheet for Itaconic Acid Powder with lab-tested specifications. All values comply with ISO 9001:2015, GB/T 14652-2006 and major international standards.

Parameter	DS Biochemical Grade	Typical Industry Range	Test Standard
Purity (%)	≥ 99.7	99.0 – 99.7	GC (ISO 17025)
Moisture Content (%)	< 0.20	0.2 – 0.5	GB/T 6283-2008
Heavy Metals (Pb, ppm)	< 1.0	< 5	ICP-MS, FDA CFR21 172.350
Melting Point (°C)	165 – 168	165 – 168	GB/T 617-2006
pH (1% sol’n)	2.2 – 2.5	2.1 – 2.6	ISO 4316
Sulfate (as SO4, ppm)	< 30	< 100	ISO 6008
Mesh Size (μm)	125 – 325	100 – 400	ISO 3310-1

As shown, DS Biochemical offers a superior high-purity grade of Itaconic Acid Powder, optimized for critical applications in paints, adhesives, and specialty fluoropolymers.

Data Source: DS Biochemical Lab Records, 2019-2024.

3. Manufacturing Process of Itaconic Acid Powder

The advanced process for producing Itaconic Acid Powder involves biotechnology-based fermentation and precision purification. Below is a process diagram summarizing key steps and control nodes:

Raw Materials (Renewable Glucose, Corn Starch) → A. Fermentation (Aspergillus terreus, Controlled pH 3.5, 48-72h) → B. Microfiltration (Removes biomass, ISO 9001) → C. Crystallization (Slow cooling, 99.7% Purity) → D. Drying & Milling (Controlled at 60°C under vacuum) → E. Quality Inspection (Purity & Heavy Metals, GC & ICP-MS, ISO 17025:2020) → Packaging

Material Properties: Fine white crystalline powder, molecular weight 130.10 g/mol, soluble in water and alcohol, non-volatile.
Processing Advantages:

Fermentation cycle optimized by gene-edited strains & carbon yield >90%
Automatic impurity removal system with precision ISO 9001 microfiltration
Strict GC & ICP-MS inspection assures product safety for high-precision formulation
Customizable particle size via advanced CNC milling process
Flexible packaging (10kg, 25kg, 500kg) meets industrial and pharmaceutical supply chain standards

Testing & Certification: Every batch tested per ISO 9001 (quality), ISO 14001 (environment), FDA CFR21 for food contact, GB/T 14652-2006 (China industrial standard), REACH certification for EU import.

4. Industry Application Scenarios & Case Studies

Due to its bifunctional carboxylic structure and high purity, Itaconic Acid Powder fits a wide range of application fields, outperforming conventional acids and acrylates in performance and sustainability.

Application Industry	Function of Itaconic Acid Powder	End Product	Typical Customer Feedback
Chemical/Polymer	Crosslinking monomer for acrylic, vinyl & high-performance resins	High-impact polymers (SAP/PA/Copolymers)	40% increased UV stability, 5% lower curing temp (more)
Water Treatment	Anti-scaling, chelating additive for corrosion-resistant polymers	Membranes, water treatment agents	Reduced scale by 85% vs. citric acid (peer-reviewed)
Coating & Paints	Plasticizer & functional modifier for "green" paint binder	Low-VOC, anti-yellowing coatings	10-year fade resistance—verified by ISO 11341 test
Personal Care	pH regulator and dispersing agent	Shampoos, body wash, gels	Gentle on skin; passed REACH test (no adverse effect)
Textile & Paper	Binder, finish improvement for sizing/glue	High-strength, recyclable cardboard	15% tensile strength increase (user trial)

Case Study: Water Treatment Plant, South China (2023)

Replaced conventional acrylic acid additive with DS Biochemical Itaconic Acid Powder
Resulted in 85% scale reduction (lab test) and 17% cost-saving on polymer feed
Lead-free, non-corrosive, maintained membrane integrity after 18 months (third-party verified)
Feedback:“Significantly improved system uptime & reduced chemical cleaning cycles” —Procurement Engineer, State Water Authority

Source: Global Industry Surveys, 2023. Polymers & resins sector leads in Itaconic Acid Powder use.

5. Manufacturer Comparison: Itaconic Acid Powder (2024)

For procurement managers, R&D engineers, and formulators, choosing the right supplier is critical. Here's a side-by-side comparison between DS Biochemical and leading competitors:

Factor	DS Biochemical (Itaconic Acid Powder)	Competitor A	Competitor B
Purity (%)	99.7	99.3	98.5
Certification	ISO 9001, REACH, FDA CFR21, SGS	ISO 9001, FDA	ISO 9001 only
Mesh Size (μm)	125–325 (customizable)	160–400	100–160
Logistics & Lead Time	In-stock, ships in 2–5 days globally	7–14 days	14–21 days
Bulk Customization	Yes (OEM & custom pack/grade)	Partial	No
Price Range (FOB, USD/kg)	$4.7–6.3	$5.1–7.0	$4.9–6.9
Warranty	12 months (ISO 2859-1 batch-control)	6 months	6 months
After-Sale Support	24/7 Technical Consulting, COA/MSDS traceable	Email only	None

DS Biochemical stands out for global reliability, extended warranty, and technical customization capabilities for Itaconic Acid Powder.

6. Customization & Solution Engineering

DS Biochemical offers fully engineered, application-specific solutions for Itaconic Acid Powder, optimizing performance for polymerization, water treatment, and high-value dispersants:

Custom particle size distribution: 100–400 µm, tightly controlled for your process
Low-metal grades for electronics and pharmaceuticals
OEM/ODM packaging: food grade liners, antistatic bags, intermediate bulk container111s
Pre-blended polymer solutions upon request (confidentiality NDA supported)

Lead Time: Stock items shipped within 5 working days; custom production 2–4 weeks.
Warranty: 12 months, batch-traceable (ISO 2859-1 compliant).
Technical Support: Dedicated R&D engineering for on-site process optimization, technical consulting, and regulatory compliance (REACH, ISO).

7. Experience: Real Customer Feedback & Application Success Stories

"Switching to Itaconic Acid Powder improved the energy efficiency of our production line by 9% and reduced downtime by 14%. COA and batch traceability provided additional peace-of-mind for our export customers." – Operations Director, Polymer Factory (EMEA, 2023)

Major coatings manufacturer (OEM, NAFTA): “Our paints passed 2000h ASTM B117 salt-spray test after replacing conventional monomer with Itaconic Acid Powder. No yellowing or delamination observed.”

Textile adhesives supplier (India, 2022): “Wanted better bio-based content for premium textiles. Thermal stability and strength performance both increased, plus customer reacted positively to the non-toxic profile.”

All cases above are traceable and available for direct technical reference under NDA. Itaconic Acid Powder is now widely endorsed for process reliability in demanding industries.

8. FAQ: Itaconic Acid Powder Technical FAQ

Q1: What is the chemical structure and molecular weight of Itaconic Acid Powder?

A1: It's a dicarboxylic unsaturated organic acid, molecular formula C₅H₆O₄, and molecular weight 130.10 g/mol. The structure allows dual reactivity for functional polymers and resins.

Q2: What mesh sizes are available and how do they affect application?

A2: Standard mesh range: 125–325 μm (custom 100–400 μm). Finer powder ensures better dispersion in water-based formulations and higher reactivity in polymerization.

Q3: Does Itaconic Acid Powder meet FDA or food-grade standards?

A3: Yes. DS Biochemical's grades are produced under ISO 9001 & FDA CFR21 172.350, suitable for contact with food, adhesives, and personal care items.

Q4: What is the recommended storage and shelf life?

A4: Store in cool, dry, sealed packages. Typical shelf-life is 24 months (original packaging). Re-test if beyond 12 months for critical uses.

Q5: Which testing methods are used for quality control?

A5: Purity: GC/FID or HPLC; Moisture: KF titration; Heavy Metals: ICP-MS per ISO 17025. Each batch has a full COA & MSDS traceability chain.

Q6: Is Itaconic Acid Powder suitable for corrosion-sensitive environments?

A6: Yes. The product exhibits excellent chelating and anti-corrosion properties, making it ideal for water piping, municipal systems, and high-spec membranes, as verified by ISO 11341.

Q7: Can you provide custom blending or technical formulation assistance?

A7: Yes. We offer OEM/ODM solutions according to your technical datasheet, from custom pH profiles to pre-mix delivery, supported by joint NDA & formulation support.

9. Delivery, Quality Guarantee & Customer Support

Lead Time: In-stock products: 2–5 working days global shipment; custom lots: 2–4 weeks.
Minimum Order Quantity (MOQ): Flexible, from 25kg to 1MT to scale with your project requirements.
Guarantee: All Itaconic Acid Powder delivered with COA, MSDS, and full batch traceability. Marketplace feedback: complaint/return rate < 0.23% (2023, DS Biochemical records).
Support: 24/7 technical hotline, COA/MSDS download, sample available, project-specific consulting, on-site audit possible for bulk partners.

For R&D and regulatory compliance, custom COA, TDS, and third-party test reports (e.g., SGS, Intertek) can be provided.

10. References & Industry Citations

“Sustainable production of itaconic acid: Status and prospects” – Biotechnology Advances; Read Full Article
“Itaconic Acid: A Review of the Development of Green Polymers” – Materials Today: Proceedings;